In the highly competitive and diverse world of paper - related industries, the ability to offer customized manufacturing of different - sized jumbo rolls has become a crucial advantage. Jumbo rolls are the large, parent - sized rolls of paper that serve as the starting point for various downstream paper - converting processes, such as the production of toilet paper, paper towels, and napkins.
✅ Precision Impact: Custom dimensions directly reduce waste by 12-18%. ✅ Speed Advantage: Optimized rolls increase converting line efficiency by up to 22%.
Tailoring Solutions to Your Industry Needs
One of the primary benefits of customized jumbo - roll manufacturing is the ability to meet the specific requirements of different customers.
Household Paper Products Sector
Different brands have unique packaging and product design needs. By customizing the size, manufacturers can help these brands create a unique product image in the market.
✅ Material Innovations: Bamboo-blend rolls for premium softness (ISO 12625-2 certified). ✅ Brand Alignment: Produce rolls matching your TP/towel dimensions (1.8-3.5m width).
"European luxury tissue brand reduced trim waste 15% with our 2.7m custom rolls"
Food Service & Industrial Sector
In the food - service industry, napkin manufacturers may need jumbo rolls of a particular size to fit their converting machines and produce napkins in the desired dimensions and quantities.
✅ Machine Integration: Rolls engineered for DIN/ISO-compliant equipment. ✅ Output Optimization: Produce 8M+ napkins per shift with 99.5% uptime.
"Asian food-service supplier eliminated 38 hours/month of machine downtime with our 152mm-core rolls"
Cost Efficiency Through Engineering Excellence
Customized manufacturing of different - sized jumbo rolls also offers significant cost - efficiency and production - optimization benefits.
Material Waste Reduction
Customized rolls reduce waste during converting. For example, using rolls tailored to machine width avoids excess trimming, maximizing raw material utilization and lowering production costs.
✅ Proven Results: Average 0.3mm edge trim tolerance vs. industry 1.2mm. ✅ Technical Backing: Laser-calibrated winding for ±0.05% diameter consistency.
Agile Production Planning
Customized jumbo rolls can be produced with the right amount of paper for a particular production run. Aligning roll quantities with production runs to reduce storage costs and enhance scheduling agility.
